It’s no surprise that welding can be a dangerous job if not done according to safety guidelines and protocols. 

It’s important to know what pitfalls you can avoid and prevent completely to safeguard yourself in this field. At nexAir, we strive to educate our customers with the KnowHow we’ve built over years of applied knowledge in the industry. 

Let’s get into some of the main hazards to watch out for and prevent when you start a welding project. 

Fires

Fires are one of the most common hazards when it comes to welding. Since you’re already dealing with so much heat and pressure while fusing metals, fires are an imminent risk. Did you know that the sparks from welding can disperse up to thirty-five feet away? 

If these sparks happen to land on flammable substances or materials, then they can cause a fire. What’s worse is that negligence and poor working conditions could also result in these sparks causing an explosion.

If you wear grease soiled gear, then you’re at risk of getting burns too. To ensure proper fire safety, always have fire extinguishers set up in safe spaces around the workspace. Make sure everyone there knows where they can access them too.

Other safety measures like sand buckets and thick blankets should be available in case the fire spreads.

Exposure to Fumes 

As we heat up metals to get them to melt and fuse, there will be a natural release of gases and fumes into the air. These fumes are actually incredibly toxic for inhalation and have many adverse effects upon prolonged exposure. 

Carbon monoxide, nitrogen, arsenic, lead, and hydrogen fluoride are some seriously harmful gases. They can cause eye, nose and throat problems and in severe cases, cancer, kidney and lung problems. 

The best way to ensure you don’t inhale poisonous fumes is by having a respirator machine, fume extractor, or a large fan in your workspace. Make sure the area is well ventilated so that gases can be dispersed and removed.

Electrocution 

With any type of welding, be it MIG, TIG or Stick, the live current wire feed used to melt the metal is extremely charged up. If you touch the two metals with high current flows, then you’re at risk of getting shocked or electrocuted. 

Sometimes, these shocks can result in paralysis or even death. It is absolutely vital to wear thick, welding grade gloves that do not conduct electricity. They’re typically made with layers of tough leather or other synthetic materials. 

Physical Injury

Oftentimes the most overlooked, physical injuries are a big hazard in the welding industry. At least 25% of welding injuries are foot injuries as a result of equipment or melted metal falling down.

Cuts, bruises, crushed fingers or toes and such damage happens when heavy or sharp equipment isn’t stored properly and falls on workers. Slipping and falling is also common when you’re working on uneven or high ground. 

The best way to prevent these injuries is by wearing all appropriate safety gear, learning about all the equipment and supplies you use daily, and performing routine checks on your machines. 

Exposure to Radiation 

Radiation from the fusing and melting of metal can be extremely harmful for human beings. The UV rays and infrared rays can cause eye damage and prolonged exposure results in serious health issues and organ failure. 

Stay safe out there, and Forge Forward!